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TrackScan-Sharp 3D System

TrackScan-Sharp, which consists of a portable 3D scanner i-Scanner and an optical i-Tracker, is the latest iteration of Scantech’s optical 3D measurement system for large-scale components. It elevates optical measuring to a new level by providing a tracking distance of up to 6 meters, a volumetric range of 49 m3, and volumetric accuracy of up to 0.049 mm (10.4 m).

With its on-board i-Tracker processor for Edge Computing, 25-megapixel industrial cameras, and state-of-the-art technology, the TrackScan-Sharp is perfectly designed to measure large components or multiple parts at once without requiring you to move trackers around frequently.

It allows both wired and wireless data transfer to accommodate various industrial applications, making scanning even easier. It can also inspect holes and slots by using an auxiliary light module. TrackScan-Sharp is ideal for efficient and stable measurements that improve product development, quality control, and more.

Highlighted features:

  • Ultra-high pixels for intricate details – Scanning system features a brand new industrial camera. The camera is 25 megapixels, which is five times that of the previous version. The system can automatically gather good images across a distance of up to 6 meters thanks to its dynamic adaptive LED algorithm, long-distance depth of field, and strong anti-interference capability.
  • Large-volume measurement – Its large measurement volume and powerful edge measurement algorithm make it possible to scan large-scale objects in one step. Users do not need to move the tracker frequently when measuring large parts, resulting in more efficient, smooth, and precise measurements.
  • Edge computing – The newly designed i-Tracker features an onboard processor for efficient image processing and data computation, including the ability to provide coordinates in real time. This innovative Edge computing saves processing power, allowing the computer to examine scanned data more efficiently. It optimizes the data, making it more reliable and stable, impressing consumers with its exceptional performance.
  • Remarkable accuracy – TrackScan-Sharp’s sophisticated hardware and software produce metrology-level and high-precision measurement results. This optical 3D tracking system ensures that measurements reach strict metrological standards. Users can measure large parts with high precision thanks to its large tracking volume, which has expanded by approximately 200%.
  • Fast 3D scanning – TrackScan-Sharp’s optical tracking technology enables it to measure parts precisely without the need of reference targets. Its large tracking volume enables customers to measure multiple parts simultaneously, considerably increasing operational efficiency.
  • New data transmission – The 3D scanning system can send data with or without wires. With wired mode, the system may transmit data across extended distances in accordance with industrial measurement standards. The optional wireless mode supports applications in a variety of working settings and is convenient due to its plug-and-play operation. It can be set up quickly and operated flexibly to cater to various environmental conditions, ensuring efficient measurements.
  • Innovative design – The i-Scanner is made of aerospace-grade carbon fiber in the shape of a sphere and is designed for heavy use. Its ergonomic handle allows for prolonged use of the 3D scanner without fatigue, allowing for free measuring. The i-Tracker has an intuitive light band that shows the operating status in real time. The hollow grille construction keeps cameras at a consistent temperature throughout the scanning process.

Special features:

  • Edge detection – It features high-precision gray value measurement and shadow-less-light edge detection. Users can accurately inspect closed features, particularly threaded holes. Good measurements are ensured by delivering accurate and repeatable measurement results such as positions and diameters
  • Strong adaptability – Its highly adaptive data acquisition algorithm assures that the equipment can quickly gather 3D data from objects with a wide range of surfaces and materials, including reflective, dark, and colorful surfaces.
  • i-Probe – TrackScan-Sharp can be used with the handheld probe i-Probe. It is 500 mm long and available with various styluses. It can accurately gather 3D data from inaccessible places such as reference holes and hidden points, even when some targets are blocked.
  • M-Track – Combining i-Tracker, tool simulators, and path planning software creates M-Track, an intelligent robotic path planning and guiding system. The system includes perception, planning, and execution modules for many applications, including grinding, coating, and welding.

Suit to Requirements of Different Industries:

  • Aerospace – Metrology-grade 3D scanning for product development and MRO workflow.
  • Automotive – Enhance work efficiency with precise 3D measurement instruments from concept design to manufacturing.
  • Mold – Using 3D scanner to optimize mold design, mold corrosion detection and archiving.
  • Energy and heavy industry – Empower the development of the energy industry and promote the upgrading of the heavy machine industry.
  • Rail transport and shipbuilding – Provide accurate measurement results for product development, virtual assembly, and repeatable analysis.
  • Non-industry – To meet the needs for 3D digitization for industries including medical field, architecture, science, education, and entertainment.
Type

TrackScan-Sharp 49

Light source

Blue laser

Accuracy up to [mm]

0.025

Accuracy up to [in]

0.0009

Volumetric accuracy at 10.4 m³ (Tracking distance 3.5 m)

0.049 mm (0.0019 in)

Volumetric accuracy at 28.6 m³ (Tracking distance 5.0 m)

0.067 mm (0.0026 in)

Volumetric accuracy at 49.0 m³ (Tracking distance 6.0 m)

0.089 mm (0.0035 in)

Volumetric accuracy with MSCAN-L15

0.044 mm + 0.012 mm/m (>6m) (0.0017 in + 0.00014 in/ft)

Resolution up to [mm]

0.020

Resolution up to [in]

0.0008

Tracking Distance per i-Tracker

6000 mm (236.2 in)

Camera resolution of i-Tracker

25 MP

Scanning rate up to

2,600,000 measurements/s

Scanning area up to

500 mm × 600 mm (19.7 in × 23.6 in)

Stand-off distance [mm]

300

Stand-off distance [in]

11.8

Depth of field [mm]

400

Depth of field [in]

15.7

Hole position accuracy

0.050 mm (0.0020 in)

Laser class

Class II

Operating temperature range

0℃ – 45℃ (42℉ – 113℉)

Operating humidity range (non-condensing)

10-90% RH

Interface

USB 3.0, Network Interface